+919886331231       info@imtmatraining.in         Members Login

Defects Analysis and Troubleshooting of Moulded Components


Defects Analysis and Troubleshooting of Moulded Components

Date : 2 to 3 August, 2022   Time : 1340 Hrs to 1700 Hrs   Location / Mode : Online


INTRODUCTION

Injection moulded parts are widely used in automobiles, consumer goods, medical parts, aircraft interiors and many more types of products. Parts that may vary in shape, size and complexity are manufactured using the Injection moulding process in a moulding machine. 

The process involves the injection of plastic material into a cavity, where the material cools and hardens as per the configuration of the cavity. Injection moulding can be performed with a host of materials like elastomers, thermoplastic and thermosetting polymers. Moulds are made by a mould-maker (or toolmaker) from metal, usually, either steel or aluminium and precision-machined to form the features of the desired part.

The injection moulding process poses many challenges, which may lead to defects in the final parts. In order to successfully manufacture a moulded part, it is important to understand the possible defects, get an understanding of the parameters that control the moulding process, which could be incorporated at the mould design stage itself.

Keeping this in mind, IMTMA is organizing a two-day online training programme on Defects Analysis and Troubleshooting of Injection Moulded Plastic Parts.


The program is focused upon:

  • What is injection moulding?
  • Types of Injection moulding techniques
  • Types of moulds used in the Industry
  • DFMA in plastic moulding
  • What are the main factors causing defects?
    • The moulding machine
    • Injection mould
    • Operating conditions i.e., Pressure, Temperature, injection speed & time, etc,
    • Material
    • Design of product
    • Process management
  • Various defects, causes and solutions on:
    • Sink Marks
    • Weld lines
    • Streaks
    • Blistering
    • Gloss difference
    • Jetting
    • Short shots
    • Diesel effect
    • Over sprayed parts (Flashes)
    • Stress whitening / Cracking
    • Warpage
    • Hesitation
    • Over packing
    • Unbalanced flow
    • Ejector marks
    • Scratches on the parts
    • Dull spots
    • Deformations
    • Flaking
    • Cold slug
    • Drooling
  • Case studies from industries
  • Importance of analysis software before mould design
  • At the end of the program, the participant shall be able to:

    • Identify & prevent injection mouldings defects
    • Understand root causes & address with suitable remedies
    • Control procedures to achieve zero defects in moulding
    • Understanding the importance of mould / die design during product design
    • Importance of process simulation during die design

    The program will be delivered by Mr. Joseph Abraham. 

    Mr. Joseph Abraham is a professional with more than 38 years of experience in Tool Designing & Manufacturing, Plastic injection Moulding, Training, Quality Management, and Product Design & Development. He worked as a Vice-Principal with NTTF. He also worked as a Tool Room Manager with several organizations such as Balda Solutions, Malaysia, BPL Toolroom, Bangalore, and Tool Product Singapore. He currently provides training and tooling consultancy to several small-scale industries.





    REGISTRATION :  

    Prior registration with an online advance payment is must. Number of participants is limited and will be accepted on ‘First Come First Serve’ basis. A Certificate of participation will be issued to participants.

    FEE PER PARTICIPANT (PER LOGIN)

    IMTMA Members/ Micro Companies/ Individuals/ Educational Institutions / Students/ IMTMA Non Members/ Others

    Rs. 5500/-

    +18% GST


    Overseas Participants

    USD 220/-

     


    Group Concession : 10% for 3 to 5 and 30% for 6 and more delegates being nominated from the same company






    FOR MORE DETAILS CONTACT


    Vinaykumar S

    Programme Coordinator

    Mobile : 8147559749

    Email : vinay@imtma.in


    Our Training Centres


    BENGALURU

    IMTMA Technology Centre
    (BIEC)10th Mile,Tumkur Road, Madavara
    Bengaluru - 562123


    Email : info@imtmatraining.in

    Phone : +91 80 66246600

    GURUGRAM

    IMTMA Technology Centre
    Plot no. 249 F, Phase IV, Udyog vihar Sector - 18, Gurugram - 122015


    Email : info@imtmatraining.in

    Phone : +91 124 4014101

    PUNE

    IMTMA Technology Centre
    12/5, D-1 Block MIDC Chinchwad
    Pune - 411019


    Email : info@imtmatraining.in

    Phone : +91 7066030531


    I hereby provide my consent to subscribe for email notifications on –

    Training Calendar Only
    Design Domain - CAD / CAM / CAE / DFMA / FEA / FEM
    GD&T / Tolerancing Domain
    Cost Reduction / Manufacturing Excellence Domain
    Quality Domain - SPC / Cp / Cpk / FMEA / MSA / APQP / PPAP / COPQ / VDA 6.3 / 8D / DOE /
    Calibration / 6 SIGMA /Core tools
    Painting, Coating and Plating Domain
    Plastics / Sheet Metal Forming Domain
    Forging / Casting / Welding Domain
    Specialized Domain - HR / Lean / Six Sigma / Sales & Marketing / Finance / Purchase / Supply Chain
    CNC / Machine Shop / Production / Manufacturing Engineering / Production Engineering Domain
    Engineering Materials Domain - Materials, Metallurgy and Heat Treatment
    Maintenance Domain
    Gears and Gear Boxes Domain
    Emerging Technologies Domain
    Industrial Automation Domain
    Job Oriented Courses - For engineering students/Fresh engineers
    Information suitable for engineering students
    Select All
    Please do not add me to your mailing list

    Newsletter

    Subscribe to our newsletter now. Get the latest updates at IMTMA Training & from across the Industry.


    Copyright © 2024 IMTMA. All Rights Reserved.

      Facebook   Twitter   Linkedin   Google Play   Apple Store   Get in touch
    Review Widget