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How to become an effective FMEA Practitioner as per combined AIAG & VDA Version


How to become an effective FMEA Practitioner as per combined AIAG & VDA Version

Date : 28 to 30 July, 2025   Time : 1340 Hrs to 1700 Hrs   Location / Mode : Online


INTRODUCTION

We often read about numerous high-profile examples of product recalls. Such recalls happen due to poorly designed products and / processes. These failures are discussed with manufacturers, service providers and suppliers and are being depicted as incapable of providing a safe product. Failure Mode and Effects Analysis, or FMEA, is a methodology aimed at allowing organizations to anticipate failure during the design / manufacturing stage by identifying all of the possible failures in a design or manufacturing process.

FMEA is not a substitute for good engineering. Rather, it enhances good engineering by applying the knowledge and experience of a Cross Functional Team (CFT) to review the design progress of a product or process by assessing its risk of failure. Historically, the sooner a failure is discovered, the less it will cost. If a failure is discovered late in product development or launch, the impact is exponentially more devastating. FMEA is one of many tools used to discover failure at its earliest possible point in product or process design.

Keeping this is view, Indian Machine Tool Manufacturers' Association (IMTMA) is organizing a 5 day interactive programme on "How to become an effective FMEA Practitioner as per combined AIAG & VDA Version". 


  • Introduction to FMEA Concepts as per new AIAG & VDA Hand book for FMEA
  • Benefits of FMEA
  • Purpose of revision of FMEA manual
  • Brief on revision details?
  • New Frame work
  • When to adopt new methodology? Transition Strategy.
  • Seven step methodology for Process Failure Mode and Effect Analysis
  • Planning & Preparation
  • Structure Analysis
  • Function Analysis
  • Failure Analysis
  • Risk Analysis
  • Optimisation
  • Result Documentation
  • PFMEA & DFMEA Linkage to Control Plan
  • Cause & Effects Analysis
  • Design FMEA – Example & Case Study and changes as per AIAG &VDA handbook
  • Process FMEA – Example & Case Study and changes as per AIAG &VDA handbook

After undergoing the programme, the participants will be able to 

  • Overview of the major changes, improvements and benefits of the AIAG & VDA Handbook for FMEA
  • Concept of FMEA as a risk management and preventive quality assurance technique
  • How to carry out Design FMEA and Process FMEA in industries
  • How to carry out Process FMEA in industries
  • Linkage between PFMEA and DFMEA
  • New Format for PFMEA and DFMEA
  • "FMEA : A live document. How to use FMEA everyday for problem solving."

This programme will benefit practicing engineers and senior technical personnel involved in the functions of Design and Development, Process Planning, Product Engineering, Application engineering, Quality Assurance, R&D, Manufacturing, Servicing etc., and other related areas from Machine Tool, Automobile & auto ancillaries, Tool rooms, Defence and Railway establishments, General Engineering and other Capital goods manufacturing industries. In order that the participation is effective and beneficial, it is recommended that participating companies depute a multi-disciplinary team of 2 or 3 people from the above functions. Participants should have knowledge of related products and processes.

This program will be conducted by Mr. M. C. Ramakrishnan, Former Vice President - Quality, Bosch Limited.

Mr. Ramakrishnan is an industry expert with over 40 years of experience in the field of quality tools like Six Sigma, SPC, MSA, Poka - Yoke, etc. He is a trained ISO 9001 and TS 16949 auditor, trained six sigma black belt as well as an FMEA moderator. He has championed a number of Quality Improvement projects at Bosch. He was associated with Bosch's campaign and pursuit for 5S, Poka Yoke, SPC, MSA & TPM initiatives





REGISTRATION :  

Prior registration with an online advance payment is must. Number of participants is limited and will be accepted on ‘First Come First Serve’ basis. A Certificate of participation will be issued to participants.

FEE PER PARTICIPANT (PER LOGIN)

IMTMA Members/ Micro Companies/ Individuals/ Educational Institutions / Students/ IMTMA Non Members/ Others

Rs. 10625/-

+18% GST


Overseas Participants

USD 425/-

 


Group Concession : 10% for 3 to 5 and 30% for 6 and more delegates being nominated from the same company





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